China Helical Extruder Machine High Speed Tdsn Gearbox inline helical gearbox design

Item Description

TDSN Twin Screw Extruder Gearbox

 

 

Twin Screw Gearbox Attributes

— Large Velocity
—Triaxiality parallel design increase B axis bearing potential.
—Basic manufacture and convenient assemply.Lower the value.
—Modular structure design attain 2 kinds of gearbox torque grade.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting newest regular ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended term expertise and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with best innovative designing ideas in the world for co-oriented rotating twin-screw extruders, with fully independent Intellectual House Legal rights.
The gears are created of carburizing steel of substantial-energy alloy of excellent top quality by carburizing and quenching for tooth, of which all the equipment grinding procedures are concluded by imported equipment grinding machines. Equipment parameters are optimized and specially made for the characteristics of twin screw extruders, minimizing stress focus on root of gear and strengthening equipment floor circumstances. We have enhanced equipment intension of flexural exhaustion, exhaustion strength and ratio of broad diameter. We have also adopted the latest creating concept and technologies of heating remedy for the construction of gears, thereby ensured gears from uniformity of precision and power.

 

 

TDSN Gearbox Electrical power&Torque Desk
Design RPM(r/min) Electrical power(kw) Torque Quality(T/Athree) CD(mm)
TDSN-40 500 30 six.ninety eight 34.5
600 37 7.seventeen
TDSN-fifty 500 fifty five seven.08 42
600 75 eight.06
TDSN-fifty two five hundred 55 seven.09 43
600 75 eight.06
TDSN-65 500 ninety 6.eleven 52
600 110 six.23
TDSN-75 five hundred 132 five.84 60
600 160 five.89
TDSN-95 500 315 six.34 78
600 350 5.87
TDSN-110 five hundred five hundred six.thirteen 92
600 600 6.13
TDSN-125 five hundred 600 five.seventy three 100
600 710 5.65
TDSN-135 five hundred 800 5.seventy four 110
600 1000 5.98

 

 

Production Approach

 

 

NO.1

Workblank

 

Select substantial good quality and hardness of ductile iron substance.

 

NO.2

Tough Machining

 

Mang sets of rough machining gear,this kind of as Gantry-sort milling,Radial drill,and so on.Recognized the blank shape and the interior gap of tough maching.

 

NO.3

End Machining

 

Numerous sets of ending equipment,these kinds of as CNC Grinding Machine,NC Boring Device,etc.Additional processing of every single doing work procedure,the precision is greater,only you.

 

NO.four
Assemble

Robust assembly and R&D crew,the parts will be assembled in accordance to the drawing,step by step audit,by running take a look at after item concluded.

 

 

 

NO.5
Gearbox Inspection

Substantial-conclude screening gear and devices,processional inspection group,the gearbox shape,heart length,internal hole and into the next procedure,following inspection and appropriate.

 

NO.six

 

Supply

 

Just before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be offered).
Export standard packing,packaging,use at the bottom of the fixed plate,make sure that the peoduct does not shift in transit.

 

Our Provider

 

24-hour Hotline

 

No subject when and exactly where

to phone we can locate our services to you.

 

 

Pre-sales Session

 

We have 5 revenue individuals on-line,

and whether you have any query

can be solved by means of online

conversation,welcome your session.

Soon after-income Solutions

 

Get goods have any

inquiries about the solution,

can seem for us,we will aid

you deal with the the first time,to your pleasure.

 

All ZT hold spend interest to each phase of the information,We are hunting CZPT to the forge in advance jointly with you!

 

 

Packing&Shipping

 

Packing Information: According to your order amount packaging,shipping picket packing containers,air carton.

Shipping and delivery Specifics: 5-40days following order.

 

1.Rust-proof oil processing,

   Prevent rust in transit.

two.Oiled paper deals,

   Prevent oil dry.

three.Bubble wrap package deal,

   Prevent collosions.

4.Particular foam packaging. five.Packing six.Sealing

 

 

 

FAQ

 

How prolonged does it get to get my merchandise since I paid for them?

—According to yout order quantity,we will give you a reasonable shipping and delivery date.

 

Can I get the warranty of 1 12 months for free of charge?

—If you need to have the guarantee,you need to shell out for it.If not,do not be concerned ,we have self confidence in our merchandise.

 

How is your soon after-sale provider?

—You will get our assist in time as prolonged as you locate anything wrong about our produces.Believe us,you are worthy of the best.

 

How prolonged will your product last?

—I am sorry that I can not accurately reply your issue,which is very different from your procedure time,supplies and materials.

Speak to us
 
 
 
 

 

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

Helical Extruder Machine High Speed Tdsn Gearbox

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

Helical Extruder Machine High Speed Tdsn Gearbox

Helical Extruder Machine High Speed Tdsn Gearbox

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

Helical Extruder Machine High Speed Tdsn Gearbox

Helical Extruder Machine High Speed Tdsn Gearbox

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

Helical Extruder Machine High Speed Tdsn Gearbox

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing
Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

Helical Extruder Machine High Speed Tdsn Gearbox

 

NO.1

Workblank

 

Select high quality and hardness of ductile iron material.

 

NO.2

Rough Machining

 

Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching.

Helical Extruder Machine High Speed Tdsn Gearbox

Helical Extruder Machine High Speed Tdsn Gearbox

 

NO.3

Finish Machining

 

Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you.

 

NO.4
Assemble

Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.

 

 

 

Helical Extruder Machine High Speed Tdsn Gearbox

Helical Extruder Machine High Speed Tdsn Gearbox

NO.5
Gearbox Inspection

High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct.

 

NO.6

 

Delivery

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided).
Export standard packing,packaging,use at the bottom of the fixed plate,ensure that the peoduct does not shift in transit.

Helical Extruder Machine High Speed Tdsn Gearbox

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

What Is a Helical Gearbox?

Basically, a gearbox is a rotating circular machine part that consists of toothed components, which mesh together. Its function is to transfer speed and torque to other parts of the machine. It is also similar to a lever, and operates on the same principle.helical gearbox

Double helical gears

Having a helical gearbox has many advantages, including higher efficiency, high strength, and a superior gear system. However, it has its drawbacks. One of these drawbacks is the axial thrust. Axial thrust is not a problem with single helical gears, but it is a problem with double helical gears.
In double helical gears, there are two sets of teeth that are arranged in a V-shape. In one set of teeth, there is a groove that enables the axial force to be cancelled out. The groove eliminates the need for thrust bearings and allows for efficient handling of high capacity power transmission.
Aside from the axial thrust, there are also issues with face contact. Asymmetric load sharing and oscillation put substantial alternating loads on the shaft bearings. These alternating loads can lead to early bearing failure.
Fortunately, helical gears are smoother than spur gears, which means they can withstand more load. They also have greater pitch circle diameter than spur gears. However, they are limited in their scope. The pitch error distribution on the helical gears is typically limited to 50 mm peak-to-peak amplitude. It is important to control the phase difference of oncoming gears with high accuracy.
Typically, the helical gears that are used in a gear box are assembled from the same module. This allows for interchangeability of components and economical construction. A normal module set can use the same tooth-cutting tools that are used for spur gears.
Double helical gears are used in power transmission in fluid pumps and gas turbines. They are also commonly used in planetary reduction gear boxes for engines in civil aviation.
Generally, double helical gears are larger than single helical gears. They are typically generated from a special generator. They are also more expensive.
However, manufacturers are looking to find gears that are more convenient to use. One solution is to manufacture double helical gears on a multi-tasking machine tool. This allows the gear to be machined in complicated shapes.
The multi-tasking machine tool can also modify the tooth surface. This is useful for 3D printing helical gears with a high level of accuracy.helical gearbox

Crossed-axis helical gears

Several factors affect the performance of crossed-axis helical gears. One of the important factors is the position of the gears on the cross shaft. The gears will not perform properly if they are not oriented in a different direction.
Crossed-axis helical gears have a special situation, in which they will not function properly if the gears are oriented in the same direction. This is especially true for automobile oil pump/distribution shafts. Depending on the situation, gears will operate as a normal helical gear or as a spur gear.
Compared to spur gears, crossed-axis helical gears have relatively higher capacity. However, the transverse contact ratio of these gears is reduced. This decrease is dependent on the pressure angle. The pressure angle affects the curvature radii of the teeth. In addition, the length of the contact line is reduced. This shortens the efficiency of the gear.
Helix angle of crossed-axis helical gears is 45 degrees. It may be a left-handed or a right-handed gear. The pitch circle diameter of a helical gear may be big compared to that of a spur gear. This is due to the fact that the gears are cut at an angle to the shaft.
In the axial direction, the meshing of helical gears is very similar to spur gears. However, there are a few design rules to optimize these gears.
The first rule is that the gears must be staggered in opposite directions. If the gears are not staggered, the contact lines cannot be changed.
The second rule states that the pitch of a helical gear is dependent on its helix angle. It is possible to calculate the pitch circle of a helical gear, by integrating along the face width. In addition, the length of the contact lines decreases as the pressure angle increases. However, this decrease is not as large as that of a spur gear.

Right angle helical gears

Choosing a right angle helical gearbox can be difficult. With so many types, sizes, and configurations to choose from, it can be difficult to figure out which one is right for your application. The key to choosing the right gearbox is understanding your application and what factors are most important to you.
For example, if you are looking for a gearbox that can be used in a high-speed, high-torque application, the most important consideration is the efficiency of the product. Right-angle gearboxes are compact and easy to maintain, making them ideal for high-torque applications.
Some applications that require high-torque gears include pulp and paper manufacturing, food processing, mining, and car washes. Some of the advantages of right angle gears include high efficiency, low maintenance, and low noise. If you are in the market for a right angle helical gearbox, make sure to select a supplier that can provide you with a wide range of options.
Right-angle helical gearboxes come in several different bevel configurations. Spiral bevel gears require precision and are difficult to manufacture. However, they can be used interchangeably. Spiral miter gears are designed to rotate in the same direction as the input shaft, which helps ensure a smooth, direct transfer of power.
If you are considering a helical gearbox for a high-speed application, you will need to know your preferred input/output ratio. The standard ratios are 1:1 and 2:1. If you need a step-up ratio, you can install an additional output shaft opposite the input shaft.
Other benefits include lower running noise, superior strength, and durability. Because they are made of larger teeth, helical gears are less likely to wear out. Also, helical gears provide higher power carrying capacity.
To determine which type of right angle gearbox is best suited for your application, you should discuss your needs with your supplier. They should be able to offer a wide range of options, including custom solutions. They should also provide you with a list of past clients and online reviews.
To find a right angle helical gearbox that can meet your needs, it’s important to understand the various design features. For example, you should make sure that your gearbox has a self-locking capability, which means that the load cannot drive the worm. Having a self-locking gearbox also means that you do not need to install a braking system.helical gearbox

Spiral teeth

Using helical gearboxes to drive a motor car or truck is an efficient method of power transmission. However, the efficiency of this method depends on the helix angle of the gear. The helix angle is the angle that the gear teeth are cut at.
Helical gearboxes may be of different helix angles, depending on the specific gear set. The helix angle can vary between 15 and 30 degrees. This is important because the helix angle has a significant effect on the position of tooth contact. If the contact is not in a proper position, then there will be a large amount of vibration. This will affect the speed of the gear.
Helical gearboxes can be of two types: crossed axis and parallel axis. Crossed axis gears are usually used to connect parallel shafts. They have the same center gap as spur gears. On the other hand, parallel axis gears are usually used to drive a motor. The difference between the two types of gearboxes is their design and arrangement.
In addition to the helix angle, the gears may have different fillet, teeth, and radius. This means that the gear will have different NVH characteristics. In addition, there are different types of spiral teeth that may be used in the gearbox.
Hypoid gears are also similar to spiral bevel gears, but they differ in that the axes of the gear shaft do not intersect the axis of the hypoid gear. The hypoid gear exerts a very high thrust load on the bearings.
When compared to a straight bevel gear, the hypoid gear experience a smoother, less noisy operation. They also produce less shock loading.
Spiral bevel gears are also designed to produce less vibration. They are also more cost-effective. However, they require a larger diameter to transmit the same torque. This can lead to a reduced mechanical efficiency and lower fuel economy.
The best spiral bevel gears can carry a higher thrust load than straight teeth. This is why they are preferred for applications that require heavy load efficiency.
They are also appreciated for their NVH characteristics. They are also a quieter option for applications that require high speed. Helical gears can be used in many different industries. The food, automotive, and oil industries are examples of these types of gears.
China Helical Extruder Machine High Speed Tdsn Gearbox     inline helical gearbox designChina Helical Extruder Machine High Speed Tdsn Gearbox     inline helical gearbox design
editor by CX 2023-04-03

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearboxes and many other products.

Please contact us for details.

Manufacturer supplier exporter of the helical gearbox.