China Hot selling F Series Shaft Mounted High Efficiency F Series Parallel Shaft Helical Gearbox gearbox drive shaft

Product Description

F series shaft mounted High efficiency F series parallel shaft helical gearbox

Components:
1. Housing: Cast Iron
2. Gears: Hardened Helical Gears
3. Input Configurations:
Equipped with Electric Motors
CZPT Shaft Input
IEC-normalized Motor Flange
4. Applicable Motors:
Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor
5. Output Configurations:
CZPT Shaft Output
Hollow Shaft Output

Models:
F Series – Foot-mounted, CZPT shaft output
FAB Series – Foot-mounted, hollow shaft output
FA Series – Keyed hollow shaft output
FF Series – B5 Flange-mounted, CZPT shaft output
FAF Series – B5 Flange-mounted, hollow shaft output
FAZ Series – B14 Flange-mounted, hollow shaft output
FAT Series – Hollow shaft output, torque arm
FH, FHB, FHF, FHZ Series – Hollow shaft output, shrink disk
FV, FVB, FVF, FVZ Series – Hollow shaft output, splined hollow shaft
F(FA, FF, FAF, FAB, FAZ)S Series – CZPT shaft input

Features:
1. Modular design, compact structure. Extra-slim parallel shaft helical gearmotors are the perfect solution when space is limited
2. F series parallel shaft helical gearmotors are typically used in conveyors and materials processing applications
3. Multi-stage(2 or 3 stages) gear units for low output speed
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
5. Can be combined with other types of gearboxes (Such as R Series, UDL Series)
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)

Parameters:

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
Solid Shaft Hollow Shaft
F38 25mm 30mm 16mm 0.18~3.0 3.81~128.51 200
F48 30mm 35mm 16mm 0.18~3.0 5.06~189.39 400
F58 35mm 40mm 19mm 0.18~5.5 5.18~199.70 600
F68 40mm 40mm 19mm 0.18~5.5 4.21~228.99 820
F78 50mm 50mm 24mm 0.37~11 4.30~281.71 1500
F88 60mm 60mm 28mm 0.75~22 4.20~271.92 3000
F98 70mm 70mm 38mm 1.1~30 4.68~276.64 4300
F108 90mm 90mm 42mm 2.2~45 6.20~255.25 7840
F128 110mm 100mm 55mm 7.5~90 4.63~172.33 12000
F158 120mm 120mm 70mm 11~200 12.07~270.18 18000

Installation:
Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted
Lubrication:
Oil-bath and Splash Lubrication
Cooling:
Natural Cooling

Packing & Delivery:

Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Customer visiting:

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ:

If you have specific parameters and requirement for our gearbox, customization is available. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Parallel
Gear Shape: Helical Gear
Step: Double-Step
Customization:
Available

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Customized Request

helical gearbox

Role of Helical Gearboxes in Automotive Transmissions

Helical gearboxes play a crucial role in automotive transmissions, contributing to the efficient power transfer and smooth operation of vehicles:

  • Power Transmission: Helical gearboxes are used to transmit power from the engine to the wheels through different gear ratios. They help in converting the high-speed, low-torque output of the engine into the appropriate speed and torque for the wheels.
  • Smooth Shifting: In manual and automatic transmissions, helical gears are often used to provide smooth and quiet gear shifts. The gradual engagement of helical gear teeth helps in reducing the shock and noise associated with gear changes.
  • Noise Reduction: Helical gears are known for their quieter operation compared to other gear types. This is especially important in automotive applications where minimizing noise and vibration is desired for a comfortable driving experience.
  • Efficiency: The efficiency of helical gearboxes helps in optimizing fuel efficiency and reducing energy losses. This is crucial for improving the overall performance and economy of vehicles.
  • Load Distribution: Helical gears distribute the load over multiple teeth, reducing wear and ensuring the gearbox’s longevity. This is important in vehicles that experience varying loads and driving conditions.
  • Torque Handling: Helical gears can handle higher torque loads compared to some other gear types. This is essential for vehicles, especially those with powerful engines, towing capabilities, or off-road use.

In modern automotive transmissions, helical gearboxes can be found in various components, including the main transmission, differential, and gearbox synchronizers. They contribute to the smooth operation, improved fuel efficiency, and overall performance of vehicles. The design and arrangement of helical gears can be tailored to meet the specific requirements of different vehicle types, making them a versatile choice for automotive applications.

helical gearbox

Impact of Thermal Expansion on Helical Gearbox Performance

Thermal expansion can significantly affect the performance of helical gearboxes due to changes in dimensions and clearances caused by temperature variations. Here’s how it impacts:

1. Misalignment: Temperature changes can lead to differential expansion of gearbox components. This can result in misalignment of gears, shafts, and bearings, leading to increased friction, noise, and reduced efficiency.

2. Lubrication: Thermal expansion can alter the clearances within the gearbox, affecting the distribution and viscosity of the lubricating oil. Inadequate lubrication due to temperature-induced changes can result in increased wear and premature failure.

3. Gear Tooth Engagement: Temperature fluctuations can cause gear teeth to expand or contract, affecting the meshing engagement and load distribution. Inconsistent gear tooth contact can lead to uneven wear and reduced gear life.

4. Bearing Performance: Bearings in helical gearboxes are sensitive to temperature changes. Excessive heat can lead to reduced bearing life, increased friction, and potential seizure, affecting overall gearbox performance.

5. Noise and Vibration: Thermal expansion can lead to changes in gear and component clearances, resulting in altered vibration patterns and increased noise levels. This can impact the comfort of the system and indicate potential issues.

6. Material Fatigue: Repeated cycles of thermal expansion and contraction can lead to material fatigue and stress accumulation, reducing the overall lifespan of gearbox components.

Managing Thermal Effects: Manufacturers design helical gearboxes with considerations for thermal expansion, using materials with low coefficients of thermal expansion and incorporating features like expansion joints or thermal isolators. Proper lubrication, monitoring temperature, and maintaining consistent operating conditions are also crucial in mitigating thermal expansion effects.

Understanding and managing the impact of thermal expansion is essential to maintain the performance, efficiency, and durability of helical gearboxes.

helical gearbox

Limitations and Disadvantages of Helical Gear Systems

While helical gear systems offer numerous advantages, they also come with certain limitations and disadvantages:

  • Axial Thrust: Helical gears generate axial thrust due to the helix angle of the teeth. This thrust can cause additional load on bearings and may require additional measures to counteract.
  • Complex Manufacturing: The manufacturing process for helical gears is more complex than that of straight-toothed gears, which can lead to higher production costs.
  • Axial Length: Helical gears require more axial space compared to spur gears with the same gear ratio. This can be a limitation in applications with space constraints.
  • Sliding Contact: Helical gears have sliding contact between their teeth, which can result in higher friction and more heat generation compared to rolling contact gears.
  • Efficiency: Although helical gears are generally efficient, their efficiency can be slightly lower than that of some other gear types, especially at high speeds.
  • Complexity in Gearbox Design: The inclination of helical gear teeth introduces additional complexity in gearbox design and alignment.
  • Reverse Thrust: In some cases, reverse thrust can occur when helical gears are subjected to high axial loads, leading to undesirable effects.

It’s important to consider these limitations and disadvantages when selecting gear systems for specific applications. Despite these challenges, helical gears remain a popular choice in various industries due to their benefits and overall performance characteristics.

China Hot selling F Series Shaft Mounted High Efficiency F Series Parallel Shaft Helical Gearbox   gearbox drive shaft	China Hot selling F Series Shaft Mounted High Efficiency F Series Parallel Shaft Helical Gearbox   gearbox drive shaft
editor by CX 2024-05-16