China R…Y…Series Foot-Mounted Solid Shaft Helical Gear Units Gearbox Speed Reducer electric motor helical gearbox

Product Description

 

Solution Description

Merchandise Description

-R Sequence Helical gearbox
 

Merchandise Functions:
one.Large modular design.
two.Integrated casting housing,compact dimension,high loading assistance, secure transmitting and reduced noise degree.
3.Best oil leakage stopping can make the great sealings and can be utilized in extensive assortment of business.
4.This sequence is unique for pug mill.
5.Higher effectiveness and preserve power.
six.Save price and reduced maintenance.

Layout Features:
1. Compact structure, modular style
two. Single-stage, two-phase and 3-stage dimensions
3. Can be mixed with other types of gearboxes (This sort of as R Series, K Collection, F Series, S Sequence, UDL Collection)

 

Item Parameters

 

one Stage
 

Models Output Shaft Dia. Enter Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm .18~1.one one.62~4.43 20
BRX/BRXF58 20mm 19mm .eighteen~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm .18~7.5 1.4~6.07 a hundred thirty five
BRX/BRXF78 30mm 24mm 1.1~11 one.42~8.00 215
BRX/BRXF88 40mm 28mm three~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm five.5~30 1.forty two~8.23 600
BRX/BRXF108 60mm 42mm seven.5~forty five one.forty four~6.sixty three 830
BRX/BRXF128 75mm 55mm 7.5~ninety one.fifty one~6.two 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.two 1680

2-3Stage
 

Versions Output Shaft Dia. Enter Shaft Dia. Electrical power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm .18~.75 three.83~seventy four.84 85
BR/BRF28 25mm 16mm .18~3 3.37~one hundred thirty five.09 one hundred thirty
BR/BRF38 25mm 16mm .18~three 3.41~134.82 200
BR/BRF48 30mm 19mm .eighteen~5.five three.eighty three~176.88 300
BR/BRF58 35mm 19mm .eighteen~7.five four.39~186.89 450
BR/BRF68 35mm 19mm .eighteen~7.five four.29~199.81 600
BR/BRF78 40mm 24mm .18~11 5.21~195.24 820
BR/BRF88 50mm 28mm .fifty five~18.5 five.36~246.54 1550
BR/BRF98 60mm 38mm .fifty five~30 4.49~289.six 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.sixteen 4300
BR/BRF138 90mm 55mm five.5~fifty five five.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 five.00~163.31 13000
BR/BRF168 120mm 70mm eleven~one hundred sixty eight.seventy seven~229.71 18000

 

 

Supplies Info Sheet

Housing substance

Gray Cast iron

Housing hardness

HBS163~255

Equipment content

20CrMnTi alloy steel

Surface area hardness of gears

HRC58°~62 °

Equipment core hardness

HRC33~48

Input / Output shaft content

40Cr alloy metal

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

correct grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat therapy

tempering, cementiting, quenching, normalizing, etc.

Effectiveness

94%~96% (is dependent on the transmission stage)

Sounds (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Manufacturer of bearings

China prime brand bearing, HRB/LYC/ZWZ/C&U. Or other makes requested, SKF, FAG, INA, NSK.

Brand name of oil seal

NAK — ZheJiang or other manufacturers requested

 

Detailed Photos

 

Our method of manufacturing

Our item line

 

 

Organization Profile

 

Organization Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional company and exporter, we have a lot more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare areas. We have factory with sophisticated creation and check equipment, the sturdy advancement of team and creating capacity provide our customers with substantial good quality goods. Our merchandise widely served to different industries of Metallurgy, Chemical substances, lifting, mining, Petroleum, textile, drugs, wood and so on. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to inquire us any inquiries, great provide usually for you for lengthy term company.

FAQ

Q1: Are you trading business or producer?
A: We are manufacturing unit.

Q2: What sorts of gearbox can you create for us?
A: Major items of our firm: R, S, K, F series helical-tooth reducer, RV collection worm equipment reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each personalized drawing?
A: Of course, we offer you customized services for consumers.

This fall: Can we purchase 1 computer of every product for high quality tests?
A: Sure, we are glad to settle for trial order for good quality testing.

Q5: What details shall we give ahead of inserting a acquire get?
A:  a) Kind of the gearbox, ratio, enter and output type, input flange, mounting situation, and motor informationetc.
     b) Housing colour.
     c) Purchase quantity.
     d) Other unique specifications.

Q6: How prolonged is your supply time?
A: Typically it is 5-10 days if the products are in stock. or it is fifteen-20 days if the merchandise are not in stock.

Q7: What is your phrases of payment ?
A: thirty% Progress payment by T/T right after signing the agreement.70% prior to shipping

If you are fascinated in our item, welcome to make contact with with us.
Our staff will do our best to satisfy your require 🙂 
 

 

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

NVH Characteristics of Helical Gearbox

Typically, a helical gearbox is used in the transmission of torque, speed, or both. Its primary function is to rotate a circular machine part while simultaneously meshing with other toothed parts. It operates on the same principle as a lever.helical gearbox

Typical applications

Typical applications of helical gearboxes include conveyors, blowers, and elevators. They are also used in the construction of plastics and rubber. Their basic benefits include reduced vibration, lower noise levels, and high load carrying capacity. They are also known to be more durable and quiet than spur gears.
There are several factors that should be taken into consideration when choosing the right gear set for a particular application. These include power requirements, torque requirements, and the environment in which it will operate. Also, bearings and lubricants will need to be considered.
Helical gears are used for heavy load applications, as they provide a high load-carrying capacity. They also are less expensive than spur gears. However, their efficiency is lower than spur gears. This is due to the fact that helical gears have larger teeth. They also have a lower dynamic load than spur gears. This reduces wear and tear on the gears.
Helical gears are also used in high-speed applications. They can also be used with non-parallel shafts. They are typically chosen over spur gears for non-parallel applications. However, helical gears are prone to misalignment due to axial thrust. This can be corrected by adjusting the bearing position.
Helical gears can also be used as power transmitting gears. They are commonly used in transmissions in the automotive industry. They are also used in a wide range of other industrial applications. These include blowers, feeders, coolers, and conveyors. They can also be used in the food and oil industries.
The most common types of helical gearboxes are single and double helical gearboxes. Single helical gears have one helical section that is parallel to the axis. Those with a circular arc curved tooth are also available.

NVH characteristics

NVH characteristics of helical gearbox are a major consideration in the development of new driveline products. NVH can be quantified using wavelet analysis, order analysis and statistical energy analysis. These techniques are typically used in the frequency domain, but can also be used in the real time domain.
The most basic NVH method uses a modal analysis to quantify the transmission noise. Simplified models use sinusoidal stiffness variations, but can also be used to study special effects.
One of the most important aspects of NVH is the integrity of the signal chain. The signal chain is affected by the gear meshing impact and the main transmission housing excitation. The first step in quantifying NVH is to establish a signal chain. This can be done by comparing the signals that are recorded on an analog to digital converter or hard disk. Then, using fast Fourier transforms, signals are converted from the time domain into the frequency domain.
For NVH analysis, it is important to obtain a representative prototype of the production vehicle. This is necessary early in the design phase, as changes to the final product often require substantial design modifications.
For helical gearboxes, the main benefit of reverse module configuration is that the radial type gearbox is more economical to produce. The radial type gearbox uses the same tooth-cutting tools as a spur gear, but can be produced more economically.
The basic characteristics of helical gears are that they have more surface contact and are more powerful in their carrying capacity. Because of this, the helical gearbox is typically used for high-load applications. However, helical gearboxes tend to produce lower efficiencies than spur types.
Thermal deformation of bearings can also change NVH characteristics of a helical gear transmission system. In this study, the effects of bearing temperature rise on the nonlinear dynamic characteristics of a helical gear system are investigated.helical gearbox

Helix

Compared to conventional gears, helical gears have more surface contact and produce less noise. These gears are a great choice for home and light industrial applications, especially where high-efficiency is required.
Helical gears produce axial thrust force through a special lubricant. They are used in different industries, such as automotive, oil, food, plastic, and textile. They are also used in blowers, feeders, and geared motors.
In helical gears, there is a special tooth at an angle to the axis of rotation. This tooth retains contact while the gear rotates into full engagement. Typically, the angle between the helix and the axis of rotation is 15 to 30 degrees. This angle is important for determining the number of teeth.
Compared to a straight cut gear, a helical gear has a higher power to weight ratio. This means that the helical gear can accommodate a higher load.
Helical gears are typically paired, with each gear containing a v-shaped tooth. The v-shaped tooth is designed to allow for a greater contact ratio, while maintaining an acceptable minimum amount of bottom clearance. However, the tooth tip may fracture if it is too thin.
A mathematical definition of the helix angle is important for the design of a helical gear. The helix angle is defined in the section on geometry of helical gear teeth.
The angle between the helix and the axial axis of rotation is used to calculate the axial contact ratio of a gear. This ratio is defined as the sum of the total number of contact lines, or teeth. If the overlap ratio of a gear pair is zero, then the axial contact ratio is also zero.
A helical gearbox can be a highly efficient transmission system, but may suffer from transmission error. This is the result of the axial thrust force, which is dissipated when it enters contact with an opposing tooth. To minimize the amount of power loss in a helical gear box, several approaches have been developed.

Transverse and normal planes of the teeth

Generally, helical gear teeth have two planes: the transverse and normal planes. The normal plane is perpendicular to the pitch plane. The transverse plane is perpendicular to the axial plane.
When a tooth is in contact, the load is normal to the surface at the contact point. This is known as the pressure angle. This angle is a function of the tooth’s radial position on the shaft axis. The angle can also be used to describe the shape of a tooth.
In helical gears, the normal pressure angle is the angle of the load line into the plane normal to the tooth axis. It is important to know the pressure angle when calculating the forces in a helical gear pair. This angle is usually between 15 and 30 degrees.
The helical gearbox is the most widely used gearbox. It consists of a set of helical gears connected by parallel shafts. It is also used in blowers, textile, sugar, and marine applications. It has a higher contact level and less vibration than conventional gears.
Helical gears can be used in feeders, blowers, and rubber and plastic applications. They are quieter than conventional gears, which is especially important in the food industry. They also transfer larger loads. They are also durable and can be used in blowers.
Helical gears have a slanted tooth trace. They are less noisy than conventional gears, which makes them ideal for marine applications. They also transmit rotation smoothly. They have an effective axial thrust force and transmit less vibration. They are used in many industrial applications, including the oil industry and the food industry.
Helical gears on non-parallel shafts have two major circles: the pitch circle and the root diameter. These circles can be different, so different tooth shapes can be used in the radial module system.helical gearbox

Impact of external thrust on helical gears

Considering that gearboxes are often a key component of power transmissions, the impact of external thrust on gearboxes has been investigated. This paper presents a theoretical model, accompanied by experimental measurements. In particular, this paper focuses on the effects of the thrust collar on the transfer path.
The thrust collar has been successfully proven to reduce the axial thrust between helical gears. It also reduces the acoustic impact of the gearbox by attenuating the radiated sound power. This has been accomplished by incorporating a sound damping mechanism that includes Rayleigh damping. The oil film that surrounds the thrust collar is another damping element.
In addition to reducing gearbox vibration, the oil film damping may attenuate coupled degrees of freedom. To test this, a theoretical model of a gearbox equipped with a thrust collar was developed. This model was then used in a gearbox dynamics simulation model to analyze the effects of the thrust collar on the transferpath.
The first partial model shows how the oil film and the radiated sound power could alter the acoustic performance of a gearbox. In particular, the sound pressure levels of exciting frequencies are compared at the top cover of the gearbox in the vertical direction. This was done using an accelerometer.
The second partial model is a simulation of airborne sound from the gearbox housing. This is done using the compound of the motor excitation and the meshing excitation. This is done by measuring the frequency of radiated sound at four different combinations of torque and speed.
In addition, the helical gear has been sliced into an arbitrary number of cross sections. Each gear is then mounted on a shaft, which rotates with a different timing. The helical gear is compared to a corresponding spur gear for comparison. The spur gear has a higher root stress, but its relative contact stress isn’t nearly as big as that of the helical gear.
China R...Y...Series Foot-Mounted Solid Shaft Helical Gear Units Gearbox Speed Reducer     electric motor helical gearboxChina R...Y...Series Foot-Mounted Solid Shaft Helical Gear Units Gearbox Speed Reducer     electric motor helical gearbox
editor by CX 2023-04-10

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearboxes and many other products.

Please contact us for details.

Manufacturer supplier exporter of the helical gearbox.