Product Description
Relate recommend ?
Planetary gearbox : size 242 and custom size within 1 stage, 2 stage, 3 stage.
Ac servo motor :Delta, Yasakawa,Panasonic, Mistubishi and economic type
PLC: CZPT semensis Mistubishi and etc
Linear Components: HIWIN, TBI, PMI, ABBA, THK, CPC , and economic type.
ZPT140 Two Speed Reduction Planetary Gearbox
-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.
-Stage Ratio:12,15,16,20,25,28,35,40,50,70
-Product picture
-Datasheet
-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.
FOCUS, your professional electrical partner !
-Payment & Package & Delivery
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package )
3,Delivery
( By International Express, By Air , By Sea )
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| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Maintenance Tips to Prolong the Lifespan of Helical Gearboxes
Proper maintenance is essential to ensure the longevity and optimal performance of helical gearboxes. Here are some maintenance tips:
- Regular Inspections: Conduct routine visual inspections to check for any signs of wear, damage, or oil leakage. Detecting issues early can prevent further damage.
- Lubrication: Follow the manufacturer’s recommendations for lubrication intervals and use the correct type of lubricant. Proper lubrication reduces friction and wear between gear teeth.
- Cleanliness: Keep the gearbox environment clean and free from contaminants that could enter the gearbox and affect its performance.
- Tighten Fasteners: Check and tighten any loose fasteners or mounting bolts to ensure the gearbox remains securely in place.
- Alignment: Properly align the gearbox with connected equipment to prevent excessive loads and wear on the gear teeth.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Excessive heat can lead to premature wear and reduced efficiency.
- Vibration Analysis: Regularly analyze gearbox vibration levels to detect any unusual vibrations that might indicate issues with gear meshing or other components.
- Seal Integrity: Ensure that seals and gaskets are in good condition to prevent oil leakage and contamination.
- Load Considerations: Avoid overloading the gearbox beyond its specified capacity. High loads can accelerate wear and damage.
By following these maintenance practices, you can extend the lifespan of helical gearboxes and minimize the risk of unexpected failures. Regular maintenance not only reduces downtime and repair costs but also contributes to the efficient and reliable operation of equipment.
Safety Precautions for Operating Machinery with Helical Gear Systems
When operating machinery equipped with helical gear systems, it’s crucial to prioritize safety to prevent accidents and ensure the well-being of operators and equipment. Here are the key safety precautions to consider:
- Training and Familiarity: Operators should receive proper training on the equipment’s operation, including the helical gear system. They should be familiar with the controls, emergency procedures, and potential hazards.
- Protective Gear: Operators should wear appropriate personal protective equipment (PPE), such as gloves, safety glasses, helmets, and ear protection, depending on the application’s requirements.
- Lockout/Tagout: Before performing maintenance or repairs, follow lockout/tagout procedures to isolate the machinery from its power source and prevent accidental startup.
- Regular Inspections: Conduct routine inspections of the helical gear system and other machinery components to identify signs of wear, damage, or malfunction. Address any issues promptly to avoid unsafe conditions.
- Proper Lubrication: Ensure the helical gear system is adequately lubricated according to manufacturer recommendations. Proper lubrication reduces friction, wear, and heat buildup, enhancing both performance and safety.
- Emergency Stop: Machinery should be equipped with clearly marked emergency stop buttons or switches that operators can use to halt operations immediately in case of an emergency.
- Cleaning and Housekeeping: Maintain a clean work environment by removing debris, oil spills, and other potential hazards. Good housekeeping minimizes slip and trip hazards and promotes safe operation.
- Load Capacity: Adhere to the recommended load capacities specified by the manufacturer for both the helical gear system and the machinery as a whole. Overloading can lead to accelerated wear and potential failures.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing, jewelry, or other items that could become entangled in the machinery, leading to accidents.
- Safe Working Distances: Establish safe working distances from moving parts of the machinery, including the helical gear system, to prevent accidental contact and ensure operator safety.
- Regular Maintenance: Follow the manufacturer’s maintenance schedule and guidelines for the helical gear system. Regular maintenance reduces the risk of unexpected failures and promotes safe and reliable operation.
Prioritizing safety when operating machinery with helical gear systems is essential to prevent accidents, protect operators, and maintain efficient operations. Following these precautions and promoting a safety-conscious culture can significantly contribute to a safe working environment.
Efficiency of Helical Gearboxes Compared to Other Gearbox Types
Helical gearboxes are known for their relatively high efficiency compared to some other gearbox types. Here’s a comparison of their efficiency with other common gearbox configurations:
- Straight-Cut (Spur) Gearboxes: Helical gearboxes are generally more efficient than straight-cut gearboxes. The helical tooth design allows for smoother engagement and better load distribution, reducing friction and energy losses. This results in higher overall efficiency for helical gearboxes.
- Bevel Gearboxes: Bevel gearboxes, which are commonly used for right-angle applications, typically have lower efficiency compared to helical gearboxes. The bevel gear design involves sliding contact between gear teeth, leading to higher friction and energy losses.
- Worm Gearboxes: Helical gearboxes are generally more efficient than worm gearboxes. Worm gearboxes have a relatively lower efficiency due to the sliding action between the worm and the gear, resulting in higher friction and heat generation.
- Planetary Gearboxes: Planetary gearboxes can offer comparable efficiency to helical gearboxes, especially when well-designed. However, planetary gearboxes can have variations in efficiency depending on factors such as the number of planet gears and gear arrangements.
While helical gearboxes tend to offer good efficiency, it’s important to note that efficiency can also be influenced by factors such as gear quality, lubrication, operating conditions, and maintenance practices. Consulting with gearbox manufacturers and considering specific application requirements is crucial when determining the most efficient gearbox solution.
editor by CX 2024-04-17