Product Description
Why Choose Us
Product Details
|
Type |
Inline Helical Gearbox / Reducer |
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Model |
WR17~WR167 |
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Mounting Position |
Flange, hollow shaft, CZPT shaft |
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Efficiency |
94%~98%(depends on the transmission stage) |
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Material |
Housing: HT250 high strength cast iron |
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Gear: 20CrMnTi |
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Surface hardness of gears |
HRC58~62 |
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Input/output shaft material |
40Cr |
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Machining precision of gears |
Accurate grinding, 6 grade |
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Warranty |
1 Year |
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Input Power |
0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW, 11Kw and so on. |
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Usages |
Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing, Wood working, Glass. |
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IEC Flange |
IEC standard flange |
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Lubricant oil |
Gear oil |
Company Profile
Exhibition
Customized Service
Certificate&Honor
Customer Comments
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Samples: |
US$ 120/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Using Helical Gearboxes for Speed Reduction and Speed Increase
Yes, helical gearboxes can be used for both speed reduction and speed increase in various applications. The design of helical gears allows them to transmit motion and power between non-parallel shafts while changing the rotational speed.
Speed Reduction: When the driving gear (pinion) has fewer teeth than the driven gear, the gear ratio leads to speed reduction. This is commonly used in applications where the input speed needs to be decreased while increasing the output torque. For example, helical gearboxes are often employed in conveyor systems to reduce the speed of the motor while maintaining sufficient torque to move heavy loads.
Speed Increase: Helical gearboxes can also achieve speed increase by having the driving gear (pinion) with more teeth than the driven gear. This configuration is less common but can be used to increase the output speed while sacrificing some torque. Speed increase applications are typically seen in scenarios where higher speeds are required, such as in certain types of machinery or industrial processes.
It’s important to note that while helical gearboxes can perform both speed reduction and speed increase, the specific gear ratios and configurations need to be carefully chosen to ensure efficient and reliable operation for the intended application.
Considerations for Designing Helical Gearboxes for Heavy-Duty Applications
Designing helical gearboxes for heavy-duty applications requires careful consideration of various factors to ensure reliable and efficient operation under high loads and demanding conditions. Here are the key considerations:
- Load Capacity: Heavy-duty applications involve substantial loads. The gearbox must be designed to handle these loads while preventing premature wear and failure. Calculations of the load distribution, contact stresses, and material strength are crucial.
- Material Selection: High-strength and durable materials are essential for heavy-duty gearboxes. Alloy steels or special heat-treated materials are often chosen to provide the necessary strength and resistance to fatigue and wear.
- Gear Tooth Design: Optimal gear tooth profiles, such as optimized helix angles and tooth modifications, contribute to smoother engagement and reduced stress concentrations. This enhances the gearbox’s ability to handle heavy loads without excessive wear.
- Bearing Selection: Robust and high-capacity bearings are necessary to support the heavy loads and provide reliable shaft support. The bearings must be able to withstand both radial and axial forces generated during operation.
- Lubrication: Adequate lubrication is critical for heavy-duty gearboxes. Lubricants with high load-carrying capacity and extreme pressure properties are chosen to ensure proper lubrication under heavy loads and to reduce friction and wear.
- Heat Dissipation: Heavy-duty applications can generate significant heat due to friction and load. Efficient heat dissipation mechanisms, such as cooling fins or oil cooling, should be incorporated into the gearbox design to prevent overheating and thermal damage.
- Sealing: Effective sealing is necessary to prevent contaminants from entering the gearbox and to retain lubricants. Seals must be capable of withstanding the conditions of the application, including high loads, vibrations, and potential exposure to harsh environments.
- Efficiency: Although heavy-duty applications prioritize load capacity, achieving acceptable levels of efficiency is still important to minimize energy losses and heat generation. Proper gear tooth design and high-quality manufacturing contribute to better efficiency.
- Structural Integrity: The gearbox housing and components must be designed with structural integrity in mind. Rigidity and robustness are required to prevent distortion or failure of components under heavy loads.
- Reliability and Serviceability: Heavy-duty gearboxes should be designed with reliability and ease of maintenance in mind. Access to critical components, such as gears and bearings, for inspection and replacement is important to minimize downtime.
Conclusion: Designing helical gearboxes for heavy-duty applications involves a comprehensive approach that addresses load capacity, material selection, gear tooth design, lubrication, heat dissipation, sealing, efficiency, structural integrity, and serviceability. By carefully considering these factors, engineers can create gearboxes that deliver exceptional performance and longevity in demanding industrial settings.
Advantages of Helical Gearboxes in Industrial Applications
Helical gearboxes offer several advantages that make them well-suited for a wide range of industrial applications. Here are some of the key advantages:
- Smooth and Quiet Operation: The helical design of the gears results in gradual tooth engagement, reducing noise and vibration during operation. This makes helical gearboxes ideal for applications where noise reduction is important.
- High Efficiency: Helical gears provide a larger contact area compared to straight-cut gears, leading to improved power transmission efficiency. The gradual engagement of teeth also reduces energy losses due to friction.
- Higher Load Capacity: The helical angle allows for multiple teeth to be engaged simultaneously, distributing the load across a larger area. This results in higher load-carrying capacity and increased durability of the gearbox.
- Compact Design: Helical gearboxes can achieve high gear ratios with fewer gear stages, leading to a more compact overall design. This is advantageous in applications where space is limited.
- Wide Range of Ratios: Helical gearboxes can achieve a wide range of gear ratios, making them versatile for various speed and torque requirements.
- Less Backlash: The gradual tooth engagement of helical gears results in reduced backlash, which is the play between gear teeth. This leads to improved accuracy and positioning in applications that require precise motion control.
- Heat Dissipation: The helical design allows for better heat dissipation due to the continuous contact between gear teeth. This is beneficial in high-speed applications where heat generation can be a concern.
- Highly Customizable: Helical gearboxes can be customized to meet specific application requirements, including input and output configurations, gear ratios, and mounting options.
Overall, the advantages of helical gearboxes make them a popular choice in industries such as manufacturing, automation, robotics, material handling, and more.
editor by CX 2024-04-25