China supplier Desboer Nb042 Series Single Segment High Precision Standard Backlash High Torque High Rigidity Helical Gear Planetary Gearbox for Servo Motor. gearbox assembly

Product Description

NB042 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Reducer
Product Series: NB042 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High precision
High load
Low noise

Detailed Photos

Product Parameters

Segment number

Single segment

Ratio

Rated output torque

Emergency stop torque

Three times of Maximum Output Torque

Rated input speed

Rpm

5000

Max input speed

Rpm

10000

Ultraprecise backlash

arcmin

–

Precision backlash

arcmin

≤3

Standard backlash

arcmin

≤5

Torsional rigidity

Nm/arcmin

Max.bending moment

780

Max.axial force

390

Service life

20000(10000 under continuous operation)

Efficiency

≥97%

Weight

0.6

Operating Temperature

ºC

-10ºC~+90ºC

Lubrication

Synthetic grease

Protection class

IP64

Mounting Position

All directions

Noise level(N1=3000rpm,non-loaded)

dB(A)

≤56

Rotary inertia

Kg·cm²

0.03

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Plantery Gearbox
Layout:	All Directions
Gear Shape:	Helical Gear
Step:	Single-Step

Customization:	Av Can Helical Gearboxes Be Retrofitted into Existing Machinery Designs? Yes, helical gearboxes can often be retrofitted into existing machinery designs, providing an opportunity to upgrade the performance, efficiency, and reliability of older equipment. Here are the key points to consider when retrofitting helical gearboxes: 1. Compatibility: Before proceeding with a retrofit, it’s essential to ensure that the new helical gearbox is compatible with the existing machinery in terms of size, mounting, and shaft connections. Proper measurements and analysis are necessary to avoid any misalignment or fitment issues. 2. Space Considerations: Helical gearboxes may have a different physical profile compared to the original gearboxes. Engineers need to assess the available space in the machinery and confirm that the new gearbox will fit without major modifications. 3. Shaft Alignment: Proper shaft alignment is crucial to ensure smooth and efficient operation. During the retrofit, it’s important to align the new helic Installation and Alignment of Helical Gearboxes Proper installation and alignment of a helical gearbox are essential to ensure its optimal performance and longevity. Here are the steps involved: Preparation: Gather all necessary tools, equipment, and safety gear. Ensure the work area is clean and well-lit. Mounting: Position the gearbox on the designated mounting surface and secure it using appropriate bolts. Follow the manufacturer’s guidelines for mounting torque and procedures. Shaft Alignment: Use precision tools such as dial indicators to align the input and output shafts. Achieving accurate shaft alignment minimizes stress on the gears and bearings. Bolt Tightening: Gradually and evenly tighten the mounting bolts, ensuring the gearbox remains properly aligned. Refer to torque specifications provided by the manufacturer. Lubrication: Fill the gearbox with the recommended lubricant according to the manufacturer’s specifications. Proper lubrication is crucial for reducing friction and wear. Alignment Check: After tightening the bolts, recheck the shaft alignment to ensure it hasn’t shifted during the tightening process. Run-In Period: Gradually introduce load to the gearbox to allow the gears to seat properly. Monitor the gearbox for any unusual noises, vibrations, or temperature changes during this period. Final Checks: Verify that the gearbox operates smoothly, without excessive noise or vibrations. Monitor the gearbox’s temperature during operation to ensure it remains within recommended limits. Regular Inspection: Schedule periodic inspections to check for any signs of wear, misalignment, or leakage. Address any issues promptly to prevent further damage. It’s important to follow the manufacturer’s installation and alignment guidelines specific to the helical gearbox model you’re working with. Improper installation and alignment can lead to premature wear, reduced efficiency, and potential failure of the gearbox. al gearbox with other components in the system to prevent premature wear, noise, and vibration. 4. Power and Torque Ratings: The power and torque ratings of the helical gearbox should match or exceed the requirements of the machinery. This ensures that the new gearbox can handle the loads and stresses that the machinery may encounter. 5. Performance Improvements: Retrofitting with helical gearboxes can lead to improved efficiency, reduced noise, and smoother operation. These benefits can positively impact the overall performance and lifespan of the machinery. 6. Engineering Expertise: Retrofitting involves careful planning, engineering analysis, and implementation. Working with experienced engineers or gearbox specialists is advisable to ensure a successful retrofit without compromising the integrity of the machinery. 7. Cost-Benefit Analysis: Assessing the costs of the retrofit, including the cost of the new gearbox, installation, downtime, and potential modifications, is essential. Comparing these costs to the anticipated benefits of improved performance and efficiency will help make an informed decision. 8. Maintenance Considerations: Retrofitting may also impact maintenance practices. It’s important to understand any changes in lubrication requirements, inspection intervals, and servicing needs that come with the new gearbox. Conclusion: Retrofitting helical gearboxes into existing machinery designs can be a cost-effective way to enhance the performance and extend the lifespan of equipment. However, careful planning, engineering analysis, and professional expertise are crucial to ensure a successful retrofit that delivers the desired improvements without causing unforeseen issues. ailable \| Customized Request

Customization:

Can Helical Gearboxes Be Retrofitted into Existing Machinery Designs?

Yes, helical gearboxes can often be retrofitted into existing machinery designs, providing an opportunity to upgrade the performance, efficiency, and reliability of older equipment. Here are the key points to consider when retrofitting helical gearboxes:

1. Compatibility: Before proceeding with a retrofit, it’s essential to ensure that the new helical gearbox is compatible with the existing machinery in terms of size, mounting, and shaft connections. Proper measurements and analysis are necessary to avoid any misalignment or fitment issues.

2. Space Considerations: Helical gearboxes may have a different physical profile compared to the original gearboxes. Engineers need to assess the available space in the machinery and confirm that the new gearbox will fit without major modifications.

3. Shaft Alignment: Proper shaft alignment is crucial to ensure smooth and efficient operation. During the retrofit, it’s important to align the new helic

Installation and Alignment of Helical Gearboxes

Proper installation and alignment of a helical gearbox are essential to ensure its optimal performance and longevity. Here are the steps involved:

Preparation: Gather all necessary tools, equipment, and safety gear. Ensure the work area is clean and well-lit.
Mounting: Position the gearbox on the designated mounting surface and secure it using appropriate bolts. Follow the manufacturer’s guidelines for mounting torque and procedures.
Shaft Alignment: Use precision tools such as dial indicators to align the input and output shafts. Achieving accurate shaft alignment minimizes stress on the gears and bearings.
Bolt Tightening: Gradually and evenly tighten the mounting bolts, ensuring the gearbox remains properly aligned. Refer to torque specifications provided by the manufacturer.
Lubrication: Fill the gearbox with the recommended lubricant according to the manufacturer’s specifications. Proper lubrication is crucial for reducing friction and wear.
Alignment Check: After tightening the bolts, recheck the shaft alignment to ensure it hasn’t shifted during the tightening process.
Run-In Period: Gradually introduce load to the gearbox to allow the gears to seat properly. Monitor the gearbox for any unusual noises, vibrations, or temperature changes during this period.
Final Checks: Verify that the gearbox operates smoothly, without excessive noise or vibrations. Monitor the gearbox’s temperature during operation to ensure it remains within recommended limits.
Regular Inspection: Schedule periodic inspections to check for any signs of wear, misalignment, or leakage. Address any issues promptly to prevent further damage.

It’s important to follow the manufacturer’s installation and alignment guidelines specific to the helical gearbox model you’re working with. Improper installation and alignment can lead to premature wear, reduced efficiency, and potential failure of the gearbox.

al gearbox with other components in the system to prevent premature wear, noise, and vibration.

4. Power and Torque Ratings: The power and torque ratings of the helical gearbox should match or exceed the requirements of the machinery. This ensures that the new gearbox can handle the loads and stresses that the machinery may encounter.

5. Performance Improvements: Retrofitting with helical gearboxes can lead to improved efficiency, reduced noise, and smoother operation. These benefits can positively impact the overall performance and lifespan of the machinery.

6. Engineering Expertise: Retrofitting involves careful planning, engineering analysis, and implementation. Working with experienced engineers or gearbox specialists is advisable to ensure a successful retrofit without compromising the integrity of the machinery.

7. Cost-Benefit Analysis: Assessing the costs of the retrofit, including the cost of the new gearbox, installation, downtime, and potential modifications, is essential. Comparing these costs to the anticipated benefits of improved performance and efficiency will help make an informed decision.

8. Maintenance Considerations: Retrofitting may also impact maintenance practices. It’s important to understand any changes in lubrication requirements, inspection intervals, and servicing needs that come with the new gearbox.

Conclusion: Retrofitting helical gearboxes into existing machinery designs can be a cost-effective way to enhance the performance and extend the lifespan of equipment. However, careful planning, engineering analysis, and professional expertise are crucial to ensure a successful retrofit that delivers the desired improvements without causing unforeseen issues.

ailable

Customized Request

Industries Utilizing Helical Gearboxes

Helical gearboxes find widespread use in various industries due to their efficiency, smooth operation, and versatility. Some of the industries that commonly utilize helical gearboxes include:

Manufacturing: Helical gearboxes are employed in manufacturing processes for conveyor systems, material handling, and machine tools. Their ability to provide high torque and smooth motion makes them suitable for precision manufacturing.
Automotive: Automotive applications include power transmission in vehicles, especially in manual and automatic transmissions. Helical gearboxes contribute to improved fuel efficiency and smoother gear shifting.
Energy Generation: Helical gearboxes are used in power generation systems, such as wind turbines and hydroelectric generators. Their efficiency and load-bearing capacity are crucial for converting rotational motion into electrical power.
Construction: Construction equipment, such as cranes, excavators, and bulldozers, rely on helical gearboxes for efficient power transmission and control of heavy loads.
Mining: Mining operations use helical gearboxes in conveyors, crushers, and other equipment for material handling and ore extraction. The durability and high torque capacity of helical gearboxes make them suitable for demanding mining environments.
Marine: Marine vessels use helical gearboxes in propulsion systems to convert engine power into rotational motion for propellers. Their efficiency contributes to fuel savings and reliable marine operation.
Food and Beverage: Helical gearboxes are employed in food processing and packaging machinery due to their sanitary design and precise motion control.
Textile: Textile machinery relies on helical gearboxes for various processes, including spinning, weaving, and dyeing. Their ability to handle varying loads and provide smooth motion is beneficial in textile production.

The adaptability and efficiency of helical gearboxes make them a suitable choice for a wide range of industries, where reliable power transmission, smooth operation, and load-bearing capacity are essential.

editor by CX 2023-08-29

Helical Gearbox

As one of the leading helical gearbox manufacturers, suppliers, and exporters of mechanical products, We offer helical gearboxes and many other products.

Please contact us for details.

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Manufacturer supplier exporter of the helical gearbox.